The Down Range Forum

Member Section => Building America's Rifle => Topic started by: alfsauve on June 12, 2015, 10:46:08 AM

Title: Bad Bolt Carrier
Post by: alfsauve on June 12, 2015, 10:46:08 AM
I had this one BCG that keep bending the gas rings.  It would work for a while and then all of a sudden a ring would jump out of the groove and jam the bolt.

I have been pouring over on-line drawings trying to figure out which dimension was off and how to measure it without a depth gauge micrometer.   Finally finally figured out how to prove what was wrong and which dimension it is.

Both bolts are slowly lowered into the carrier until they are held in place by the rings just before the rings are squeeze into their "cylinder".   Uh - oh.  There's a significant difference in how far down the "cylinder" starts.

(http://sauve.smugmug.com/Gun-General/i-q5bzMsd/0/XL/IMG_2030-XL.jpg)

That difference means that when the bolt is full forward (out of battery) the rings are not fully inside their cylinder.  The one on the left is too far down into the carrier.  And as the bolt is locked, pushed back, the rings must re-engage that space.   You could feel them if you operated the bolt with your fingers.

Here's a crude drawing of what I was trying to measure. (Don't laugh too hard at my drawing.)  It represents the interior of the forward half of the bolt carrier.  The slight, very slight, decrease in diameter  A-B is the area the rings should travel in and never leave.  Mine were coming just out side the bevel area.  The B-C dimension is what's too long and what I was trying to figure out.  But the simple comparison in the picture above shows the problem quite handily even if I don't know the exact dimension.

(http://sauve.smugmug.com/Gun-General/i-Msc5MBN/0/M/BoltCarrier-M.png)

For those who don't remember here is what a ring looks like if it catches and gets wedge between bolt and bolt carrier.

(http://sauve.smugmug.com/Gun-General/i-SVbwS83/0/X2/IMG_1316-X2.jpg)


Ah the joys of DIY, especially when you're buying parts helter-skelter.  I'll test the next BCG I get, because I now know what this feels like.  But then it'll be something else.    The glass is neither half-full nor half-empty in my world.  It's just twice as big as it needs to be.   Unless it's a wine glass, then it can never be too big.

Title: Re: Bad Bolt Carrier
Post by: Big Frank on June 12, 2015, 12:51:59 PM
Thanks Alf. If I ever have bent bolt rings I'll know what to check.
Title: Re: Bad Bolt Carrier
Post by: tombogan03884 on June 12, 2015, 12:55:56 PM
Buy a pair of dial calipers with a tailstock (Bit that sticks out the end when you are measuring) that allows you to take depth measurements.

http://www.harborfreight.com/hand-tools.html?CatPath=All%2BProducts%252F%252F%252F%252FHand%2BTools%2F%2F%2F%2FMeasuring+Tools&RequestData=CA_CategoryExpand
Title: Re: Bad Bolt Carrier
Post by: alfsauve on June 12, 2015, 02:18:14 PM
Buy a pair of dial calipers with a tailstock.


I knew that.   I knew that.   DUH.  And mine has one.   Double Duh. 

Title: Re: Bad Bolt Carrier
Post by: PegLeg45 on June 12, 2015, 08:21:05 PM

I knew that.   I knew that.   DUH.  And mine has one.   Double Duh.

Revelation!!   ;)
Title: Re: Bad Bolt Carrier
Post by: alfsauve on June 15, 2015, 07:28:00 AM
Using my electronic calipers with a tailstock, <cough, cough>, I determined the difference in my bad bolt and my good bolts is 0.05".    Difficult to measure on that very slight shoulder, but taking the measurement by feel and doing it 10 times, averaging the distance gave me that number.  I compared it against two bolts that work.  Also compared the distance difference the bolt was loosely seated in the BC for comparison and found it about the same. 

This is a lesson in buying no-name, inexpensive parts from a no-name one-table dealer at a show. 

Have new BCG on order.  Decided just to get a whole new one and keep the bolt from the old one as spare.
Title: Re: Bad Bolt Carrier
Post by: tombogan03884 on June 15, 2015, 09:43:09 AM
Standard tolerance for 3 place decimals is seldom more than .01. usually more like .003 -.005 range.
Title: Re: Bad Bolt Carrier
Post by: alfsauve on June 15, 2015, 08:26:32 PM
Picture of my setup to measure.  This particular try 1.243"   My other bolts are all under 1.200"

(http://sauve.smugmug.com/Gun-General/i-tMczm8Z/0/L/IMG_2035-L.jpg)

Title: Re: Bad Bolt Carrier
Post by: alfsauve on June 18, 2015, 08:20:16 PM
The new one's here.  The new one's here.

Feel good.  Measures right.    AND GUESS WHAT?  Sunday is Father's day, so my boys (3) and I will  spend a couple of hours at the range.  This year it's going to be "rifle day"   Let's see, 4 ARs, 2 308s,  a 30/30, a sporterized Mosin and a hyper accurate 10/22.  That should keep us busy you think?

 
Title: Re: Bad Bolt Carrier
Post by: tombogan03884 on June 19, 2015, 06:17:20 AM
Title: Re: Bad Bolt Carrier
Post by: alfsauve on June 22, 2015, 08:42:06 PM
So we took "Miss Julia the House Cleaner" to the range with my three sons on Sunday for Father's day.   I packed a minimum of 20 rds per person (4 of us) per gun with lots of extra .223s.  Not only was it great father/sons time, but I got to watch my guns perform.

The new bolt performed flawlessly.  No hick-ups as I knew it would work now.   Ran 80 rounds through her.  Put her back in the bedroom, having full confidence she'll perform when I needed.
Title: Re: Bad Bolt Carrier
Post by: tombogan03884 on June 23, 2015, 06:00:55 AM
See my last post  ;D