The 2 torx screws on the top rail "should" be torqued evenly. Have you tried taking the top rail off and dry mounting the sight?
I would take it off and try sliding the sight from front to back looking for tight spots.
Sorry to hear your getting a run around from Sig, I have had no such experience in the Cust Serv. area from them. If you can put a clamping style micrometer(preferably digital), on the rail, if there is discrepancies in the width, etc,... take a picture of the numbers, and email it to them requesting a new top rail.
by Pathfinder,
BTW, if you have the Samson folding front sight, you will need to call them and order a special sight pin. The 40L won't sight properly with the standard Samson post. This I learned in the field at an Appleseed.
+1, Its more than a Sampson Post, its like the last couple inches of a folding flat-head screwdriver. Way Too Big!
Welcome, drahthaar. Getting 2? That's awesome. Get mags. Mine loves P-Mags.
FWIW terrylklun, even though I put a scope on mine, I use a micro drop of the "blue" loc-tite for all accessories, and torque evenly.
Keep us informed, and let us know how it works out. I love my Sig556.